Keybox Reinforcement Continuity Systems

The Ancon Keybox system offers an efficient solution for connecting reinforcement bars in both precast and cast-in-situ concrete applications. Featuring a galvanised steel casing with dimples for a strong bond with concrete, it ensures secure and precise reinforcement connections. The pre-bent bars are housed within a protective cover, preventing displacement during transport and installation. Once on-site, the cover is removed, allowing the bars to be straightened and easily lapped onto the main reinforcement.

Ideal for use in commercial, residential, and infrastructure projects, the Ancon Keybox system streamlines the reinforcement process, reducing installation time while ensuring compliance with safety and structural standards. Its durability and ease of use make it a vital component for achieving high-quality, long-lasting reinforced concrete structures.

Keybox Identification
Standard Range Configurations
Part No. Centres (mm) To Suit Slab (mm) N16 Equivalent
KB120U4-1000 250 165 – 185 N16 @ 450cc
KB120U5-1000 200 165 – 185 N16 @ 350cc
KB120U7-1000 150 165 – 185 N16 @ 250cc
KB120U6-1200 200 165 – 185 N16 @ 350cc
KB150U4-1000 250 185 – 215 N16 @ 450cc
KB150U5-1000 200 185 – 215 N16 @ 350cc
KB150U7-1000 150 185 – 215 N16 @ 250cc
KB150U9-1000 110 185 – 215 N16 @ 200cc
KB150U6-1200 200 185 – 215 N16 @ 350cc
KB150U11-1200 110 185 – 215 N16 @ 200cc
KB190U4-1000 250 215 – 245 N16 @ 450cc
KB190U5-1000 200 215 – 245 N16 @ 350cc
KB190U7-1000 150 215 – 245 N16 @ 250cc
KB190U9-1000 110 215 – 245 N16 @ 200cc
KB190U6-1200 200 215 – 245 N16 @ 350cc
KB220U5-1000 200 245 – 265 N16 @ 350cc
KB220U6-1200 200 245 – 265 N16 @ 350cc
KB220U7-1000 150 245 – 265 N16 @ 250cc

Ancon KSN Anchors

Ancon KSN Anchors with BT-threaded reinforcing bars offer an efficient solution for simplifying concrete design, particularly in wall-to-slab connections at construction joints. These anchors are securely cast into the face of the concrete wall during the initial pour. After the formwork and thread protection are removed, the reinforcing bar is easily screwed into the anchor. Once the remaining reinforcement is in place, the adjoining slab is poured, completing the installation. This streamlined process ensures accurate and robust connections, reducing complexity and improving overall project efficiency.

Part No. Description Metric Thread
KSN12S KSN Anchor 12S – 115mm long M14
KSN12M KSN Anchor 12M – 150mm long M14
KSN16S KSN Anchor 16S – 130mm long M20
KSN16M KSN Anchor 16M – 160mm long M20
KSN16L KSN Anchor 16L – 190mm long M20
KSN20S KSN Anchor 20S – 150mm long M24
KSN20M KSN Anchor 20M – 190mm long M24
KSN20L KSN Anchor 20L – 230mm long M24
Ancon KSN Anchors

Ancon KSN Anchors are used in conjunction with
Ancon BT Starter bars.

Individual Nailing Plates

Part No. Bar Diameter (mm)
NP14 Plastic Nailing Plate to suit KSN12 (bag of 100)
NP20 Plastic Nailing Plate to suit KSN16 (bag of 100)
NP24 Plastic Nailing Plate to suit KSN20 (bag of 100)
NP30 Plastic Nailing Plate to suit KSN24 (bag of 100)
Individual Nailing Plates

Ancon KSN Anchor Box

Part No. Description Width (mm) Depth (mm)
SBM KSN Anchor Box (single row) 85, 120, 150, 190, 220 36
SBM KSN Anchor Box (double row) 120, 150 36

Ancon KSN Anchor Block

Part No. Description Width (mm) Depth (mm)
KSN Anchor Re-useable polyurethane concrete rebate board (single) 90 30
KSN Anchor Re-useable polyurethane concrete rebate board (double) 200 30
Ancon KSN Anchor Block

Ancon Coupler Box

For reinforcement bars larger than 12mm, continuity can be achieved through the installation of an Ancon Coupler Box. These innovative coupler boxes seamlessly integrate the standard Keybox casings with the advanced BT mechanical splicing system, ensuring secure and reliable connections. Ideal for applications where maintaining reinforcement continuity is crucial, Ancon Coupler Boxes provide an effective solution to simplify the splicing process while maintaining the structural integrity of the project.

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